Ntotal productive maintenance pdf

In the structure, total productive maintenance resembles many aspects of total quality management tqm, such as employee empowerment, managements commitment, longterm goal settings, etc. Total productive maintenance tpm is an approach to equipment maintenance that aims to achieve a perfect production process by increasing productivity, efficiency, and safety. Recent advancements in information systems and computer technology have led to developments in equipment and robotic technology that have permanently changed the characteristics of manufacturing equipment. Cayman systems usa 5 7773394 1998 revision a 980810 tpm awareness information 2 courtesy, in part, of motorola sps. By then nippon denso had made quality circles, involving the employees participation. Total productive maintenance reliability engineering. Eight pillars of total productive maintenance tpm 9. Total productive maintenance is an innovative approach to maintenance that optimizes equipment effectiveness, eliminates breakdowns and promotes autonomous maintenance by operators through daytoday activities involving total workforce bhadury, 2000. Planned maintenance early equipment management quality maintenance effective administration safety, hygiene and environment education organisation and pilot policy and goals develop a master plan managements decision evaluation and new goals preparation implementation education and training kickoff. The total productive maintenance tpm is a concept for maintenance activities. Total productive maintenance tpm is a system of maintaining and improving the integrity of production, safety and quality systems through the machines, equipment, processes, and employees that add business value to an organization tpm focuses on keeping all equipment in top working condition to avoid breakdowns and delays in manufacturing processes. Keep your equipment fully functional with total productive maintenance. A new alternative to total productive maintenance tpm. The goal of the tpm program is to markedly increase production while, at the same time, increasing employee morale and job satisfaction.

The ev olution in maintenance and efficiency international journal of engineering research an d applications ijera, vol. Tpm focuses on involving machine operator in the routine checks and cleaning of the machine to detect problems earlier. In the last three years for which data are available the following. Total productive maintenance tpm is a maintenance program, which involves a newly defined concept for maintaining plants and equipment. Another view of total productive maintenance is shown. Maintenance prevention and maintainability improvement gave birth to productive maintenance. As an integral approach to business solutions tpm total productive maintenance is a core support programme affiliated with the japanese institute of plan maintenance jipm, considered to be the global leading body, tpm is not just a professional maintenance approach but. Total productive maintenance, strategic management, books.

Productivity and reliabilitybased maintenance management. Implementing successful total productive maintenance tpm. Lessons from the gemba volume 1 is a collection of stories and case studies about applying lss to notforprofit organizations. Pdf total productive maintenance training textbook. It also discusses the role of the right set of tools from the right perspective. Other areas of emphasis include minimizing machine downtime resulting from unexpected breakdowns, fully utilizing a machines capabilities, and tracking life cycle cost. Total productive maintenance lean manufacturing and six. Pdf total productive maintenance tpm has become one of the most popular.

In this prerecorded, live training seminar shot at the peterbilt manufacturing training center in denton, tx, mike wroblewski, a senior lean consultant from gemba consulting and the kaizen institute explains why total productive maintenance tpm is not optional for lean thinking companies who rely on machines and equipment to satisfy customer demand. Tpm improves equipment effectiveness lean production. Time and conditionbased maintenance 299 introduction to oncondition maintenance 302 friction between maintenance and production 304 what if we were starting from scratch. The japan institute of plant maintenance jipm tpm excellence awards are the global benchmark for businesses achieving this level of sustained success.

Total productive maintenance tpm, overall equipment efficiency oee, partial productivity pp. Tpm helps workers efficiently care for the equipment and machines they work with, which will reduce costs, including money and space tied up with spare parts inventory. Performing manual oee calculations helps reinforce the underlying concepts and. A unique user profile that will allow you to manage your current subscriptions including online access. Total productive maintenance tpm is a strategy that operates according to the idea that everyone in a facility should participate in maintenance, rather than just the maintenance team. Operator and technician responsibilities need to be clearly defined.

Tpm total productive maintenance engages operators to improve. It is a comprehensive, teambased, continuous activity that enhances normal equipmentmaintenance activities and involves every worker. Total productive maintenance increasing efficiency. Sample of powerpoint in pdf format for tpm total productive maintenance course. A methodology for implementing total productive maintenance in. Oct 25, 2016 total productive maintenance tpm is a method of maintaining and improving the integrity of production and quality systems through the machines, equipment, employees and the supporting processes. Gives operators the knowledge and confidence to manage their own machines. Jun 21, 20 specially developed by a jipmcertified tpm consultant, this professional presentation on total productive maintenance combines the tpm tools, 5s, oee overall equipment effectiveness, 8 pillars, autonomous and planned maintenance into a highly detailed training tool. Total productive maintenance training tpm training online. Total productive maintenance and the basic pillars of tpm.

Total productive maintenance tpm is a series of methods that ensures every piece of equipment in a production process is always able to perform its required tasks so that production is never interrupted. Autonomous maintenance teach the operators to react on cause instead of result by increased kompetence and understanding the operators may. Each pillar has seven steps which are oriented around the plandocheckact cycle and have allocated pillar champions. The aim of productive maintenance was to maximize plant and equipment effectiveness to achieve optimum life cycle cost of production equipment. Total productive maintenance tpm implementation in a. In total productive maintenance, reliability and availability are the ultimate. To enable total productive maintenance, use a cmms solution. Total productive maintenance tpm is a system of maintaining and improving the integrity of production, safety and quality systems through the machines, equipment, processes, and employees that add business value to an organization. Total productive maintenance tpm has become one of the most.

A unique user profile that will allow you to manage your current subscriptions including online access the ability to create favorites lists down to the article level. Total productive maintenance tpm linkedin slideshare. Tpm can be of great value and its target is to improve core business processes. Total productive maintenance training and programs have been proven to help workers from plantfloor employees to senior executives incorporate maintenance into the everyday performance of the facility, detect developing problems earlier, mistakeproof equipment and reduce breakdowns. Tpm is a tried and tested way of eliminating waste, saving money and making factories better places to work. This was the first book in english on total productive maintenance tpm a system which has been shown to reduce breakdowns to almost zero and increase worker. Total productive maintenance tpm is a system of maintaining and improving the integrity of production, safety and quality systems through the machines.

Eliminateminor stoppages preventbreakdowns secureimplementedimprovements improvequality, safety, and environment in the long run operators start to perform maintenance tasks daliy inspections replaces repair and low. Strategies and implementation guide highlights the importance of effective communication on all levels to successful tpm implementation. Tpm depends on 5s, oee, 8 pillars, autonomous and planned maintenance. Use this editable professional powerpoint presentation to teach tpm and maximize equipment effectiveness.

This is done to add value to the business organization. Introduction to total productive maintenance study guide tpm100sg00100. A daily walk around checklist is developed and performed consistently for a period of 1 month. An introduction to total productive maintenance tpm by venkatesh j. This powerpoint includes a stepbystep implementation process of tpm. This approach uses the skills of all employees and seeks to incorporate maintenance into the everyday performance of a facility. An introduction to total productive maintenance faculty. Total productive maintenance tpm i hadnt really intended to introduce total productive maintenance tpm, in fact i didnt even know thats what it was at that time, it simply happened as a byproduct of another project recounts paul wilson, managing director of aster training about his. Tpm helps workers efficiently care for the equipment and machines they work with, which will reduce costs, including money. Total productive maintenance association for manufacturing. Total productive maintenance tpm why, what, where, who anand subramaniam 2.

Total productive maintenance implementation 187 education and training. Total productive maintenance tpm is a team and shop floor based initiative focused on optimizing the effectiveness of manufacturing equipment. The group offer a diverse range of training programmes supporting individuals, sole traders, small private companies, large multinational organisations and the public sector both in wales and internationally. Productive maintenance tpm implementation on an organization in terms of productivity and quality levels. Total productive maintenance is a methodology used to improve the quality and the integrity of production by enhancing the various components of a company including the employees, processes and equipment. When equipment breaks down or performs poorly, it causes serious disruption to your business. The goal of the tpm program is to markedly increase production while at the same time increasing employee morale and job satisfaction. The initiation of total productive maintenance to a pilot production. A few ways to help find root causes 315 the 5 whys 317 fishbone diagrams 320 fault tree diagrams 323. An introduction to total productive maintenance tpm.

The process of integrating equipment maintenance into the manufacturing process, in order to stabilize equipment, thereby increasing availability, performance and quality of the equipment. An introduction to total productive maintenance tpm j. Implementing successful total productive maintenance tpm in a. The goal of the tpm program is to markedly increase production while, at the same. Total productive maintenance tpm is a maintenance program which involves a newly defined concept for maintaining plants and equipment. Pm preventive maintenance, where the machines work at. Introduction to total productive maintenance by seiichi. Mantenimiento productivo total tpm ingenieria industrial. Total productive maintenance powerpoint template sketchbubble. Download total productive maintenance training textbook. Here, di downtime for a month and n total number of months. Total productive maintenance tpm summary of tpm tpm was developed in the 1970s as a method of involving machine operators in the preventive maintenance of their machines a reaction to increasing specialization and centralization of the maintenance function that had created divisionoflabor barriers between operators and the maintenance of.

Product maintenance is done by training employees, using effective machinery and. The number, frequency, and severity of equipment breakdowns can be decreased with proper maintenance. This waste is due to operators, maintenance personal, process, tooling problems and nonavailability of components in time etc. Total productive maintenance tpm was first defined in 1971 by the japan institute of plant maintenance jipm. A study of total productive maintenance implementation. The human resource aspect was investigated to assess motivation of operators through training to reduce set up times, change over stoppages, defects rate and resource wastage on the shop floor. Pdf total productive maintenance implementation procedures. Coleg sir gar, together with coleg ceredigion and university of wales trinity st david, form the regions largest provider for workforce training. Gli scopi, i compiti, le attivita e le responsabilita pertinenti alle due funzioni sono generalmente ben codificati e strutturati.

Tpm starts with 5s sort sustain straighten standardize sweep eliminate waste pillar 15s seiri sort out this means sorting and organizing the items as. A system of maintenance covering the entire life of the equipment and the total human resource. Implementing successful total productive maintenance tpm in. Total productive maintenance tpm is a method of maintaining and improving the integrity of production and quality systems through the machines, equipment, employees and the supporting processes. Total productive maintenance tpm flashcards quizlet. As an integral approach to business solutions tpm total productive maintenance is a core support programme affiliated with the japanese institute of plan maintenance jipm, considered to be the global leading body, tpm is not just a professional maintenance approach but also a cultural transformation programme. Total productive maintenance implementation procedures in manufacturing organizations using axiomatic design principles conference paper pdf available june 20 with 4,011 reads how we. Specially developed by a jipmcertified tpm consultant, this professional presentation on total productive maintenance combines the tpm tools, 5s, oee overall equipment effectiveness, 8 pillars, autonomous and planned maintenance into a highly detailed training tool. This powerpoint will help you to investigate if the introduction of tpm will help you reduce lost time on operating equipment to a tune of 30% or better. The three goals of tpm are zero unplanned failures, zero product defects, and zero accidents.

968 1441 1432 1076 947 1268 1055 1518 704 480 349 1062 1216 1350 734 1305 81 962 1074 1117 567 1202 1213 716 1427 1421 345 268 161 1502 668 1105 595 548 467 987 111 1347 1465 707 245 336